Westexe Storage - Transforming an Empty Warehouse with Pallet Racking

They contacted us to design and deliver a complete pallet racking solution that would maximise capacity, improve workflow, and provide safe, compliant storage from day one.

The Challenge

When a UK‑based distributor secured a new warehouse, they faced a familiar challenge: the building was completely empty. No racking, no layout, no storage zones — just four walls and a roof. With peak season approaching and thousands of pallets scheduled to arrive, the pressure was on to turn the empty space into a fully functioning warehouse as quickly as possible. They contacted us to design and deliver a complete pallet racking solution that would maximise capacity, improve workflow, and provide safe, compliant storage from day one.

The Solution

Our team visited the empty warehouse to measure the space, check floor condition, assess forklift turning circles, and understand the future stock profile. We created a layout that made the most of the building’s height, incorporating: Adjustable pallet racking (APR), Multiple beam levels for mixed pallet heights, Clear zones for bulk storage, goods‑in, and dispatch. This design maximised capacity while keeping the workflow smooth and safe.

The Results

4500 new pallet positions created - A space that once held nothing now supports large inbound volumes and long‑term stock growth.
Warehouse fully operational within three weeks - The client moved from a completely empty building to a fully functional pallet‑storage facility in record time.
Future‑ready design - Additional bays can be added easily, allowing the system to grow as the business expands.

“I have found FD Installations to be an incredibly helpful organisation. No request too big or too small. Blue chip service from a family-owned business. Always on hand to give great advice and going the extra mile for those challenging requests”

Simon Drew - Operations Manager, Westexe Storage

Looking to maximise your warehouse space?

From complete warehouse fit‑outs and bespoke mezzanine floors to expert guidance on choosing the right storage solution, our specialists are ready to help you create a smarter, more efficient workspace.

Get in touch today to start your transformation.

sales@fdinstallations.co.uk
01884 563 366
Unit 21, Hartnoll Business Centre, Tiverton, EX16 4NG
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F D Installations Ltd, Unit 21 Hartnoll Business Centre, Tiverton, Devon, EX16 4NG, United Kingdom
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