Rain Nutrience - A Complete Warehouse Upgrade Through Reconfiguration and Used Racking Expansion

They didn’t want to relocate, and they didn’t want a long downtime. They needed a partner who could reconfigure the warehouse, expand capacity using cost‑effective used racking, and create new workspace above their existing office footprint.

The Challenge

A growing logistics company was struggling with limited storage capacity and poor workflow in their existing warehouse. Stock was difficult to access, aisles were congested, and staff productivity was being held back by an inefficient layout. The business needed a smarter storage solution to increase space without the cost of relocating.

The Solution

We began by dismantling selected aisles and reorganising the layout to create a smoother flow. This included: Adjusting aisle widths for use with a Bendi allowing tighter aisles. Relocating bays to better suit forklift travel paths. Changing beam heights for more consistent pallet storage. Creating a more efficient pick‑face with dedicated high‑turnover zones. These changes immediately opened up usable space and improved operational flow. To increase pallet capacity without stretching the budget, we supplied high‑quality used pallet racking, fully inspected and safety‑rated.

The Results

A structural mezzanine floor built directly over the existing office block. Fire‑rated ceiling & supporting materials where required.
Through reconfiguration and additional used racking, the warehouse now handles significantly more stock.
Using used racking kept expenditure low while still delivering a professional, high‑performance system.

"Frank and his team have recently assisted us with a racking expansion project in one of our warehouse units. Every part of this job was completely seamless. The installation was conducted safely, within the timeframe, with minimal disruption and our site was cleared of all debris before leaving. Overall, extremely impressed with the service provided and would highly recommend them as a trusted contractor"

Martin Brice - Warehouse Manager, Rain Nutrience

Looking to maximise your warehouse space?

From complete warehouse fit‑outs and bespoke mezzanine floors to expert guidance on choosing the right storage solution, our specialists are ready to help you create a smarter, more efficient workspace.

Get in touch today to start your transformation.

sales@fdinstallations.co.uk
01884 563 366
Unit 21, Hartnoll Business Centre, Tiverton, EX16 4NG
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F D Installations Ltd, Unit 21 Hartnoll Business Centre, Tiverton, Devon, EX16 4NG, United Kingdom
Company registered in England and Wales no. 12370995​ Made by morphsites